Energy optimization
Energy Optimization & troubleshooting
Services in energy optimization
Energy optimization refers to the process of improving energy efficiency and reducing energy waste to achieve maximum energy performance while maintaining desired levels of productivity, comfort, or functionality.
Chemklub India offering comprehensive, customized energy saving solutions to our customers. We provide end to end solutions to our clients designed to meet their energy requirements. We carry out both Walk Through and detailed Energy Audits.
Our team consists of certified Energy Auditors from the BEE(Bureau of Energy Efficiency), an agency of the Government of India. Our certified Energy Auditors are the best in class and are very well experienced.
Our Energy Audit will analyze your energy systems and provide a full report on your current electricity and thermal consumption and annual energy spend. It would include specific energy savings proposals along with the associated repayment period of current energy related debt.
Energy Audits
Steps involved in energy audit
Step 1- A complete survey of the facility/ plant will be conducted by us, detailing the current energy consumption
taking place. Measuring and monitoring is done using all appropriate instrumentation.
Step 2 – Exhaustive energy audit is carried out on the facility by a certified energy auditor, who evaluates the current
consumption of energy in the plant against the set industry benchmarks. In depth analysis are done.
Step 3 – Recommendations are made on the basis of the auditor’s findings. The report includes low cost/no cost measures
and any energy proposal needing capital expenditure along with repayment of outstanding debt.
Step 4 – Chemklub India would help you implement these findings and convert them into energy savings.
Plant Debottlenecking
The goal of debottlenecking is to optimize the plant’s performance, increase production capacity, and improve overall operational efficiency. Here are the key steps involved in plant debottlenecking
- Identify the Bottleneck
- Collect Data
- Root Cause Analysis
- Develop Improvement Strategies
- Evaluate Alternatives
- Engineering Design
- Implementation
- Performance Monitoring
- Documentation and Continuous Improvement
Process & equipment troubleshooting
Equipment and process troubleshooting involves identifying and resolving issues related to the performance, reliability, or safety of equipment and the associated processes. Here are some general steps to follow when troubleshooting equipment and processes:
- Safety First
- Collecting information
- Define the Problem
- Visual Inspection
- Data Collection
- Diagnostic Tools and Measurements
- Analyze Data and Symptoms
- Root Cause Analysis
- Implement Corrective Actions
- Test and Monitor
- Documentation and Communication
Pinch Analysis for Heat Exchahgers
It involves the analysis and integration of heat exchangers and process streams to achieve energy efficiency. Here are the key steps involved in pinch analysis
- Data Collection
- Construct the Composite Curve
- Identify the Pinch Point
- Determine Heat Recovery Opportunities
- Heat Exchanger Network Design
- Optimize Heat Exchanger Network
- Pinch Point Analysis
- Assess Trade-Offs
- Implementation and Monitoring